Forums > Wing Foiling General

new duotone wing stick - any info out there?

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Created by bolgo > 9 months ago, 30 Jan 2021
Macca1410
NSW, 77 posts
25 May 2021 1:49PM
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MdG71 said..
Second session with the carbon boom





That is dreadful to see for the price they charge. I have a carbon boom coming tomorrow but thinking might just go with the standard boom now.
Are there any issues reported like this with the standard booms? If more durable for a third of the price might do that and sacrifice a bit of weight.

jksmurf
212 posts
25 May 2021 12:42PM
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MdG71 said..
Second session with the carbon boom





That sucks, I hope they can do the right thing by you and replace it. I'm going to make my own. I don't even have the wing yet though.

MdG71
16 posts
25 May 2021 2:03PM
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Macca1410 said..

MdG71 said..
Second session with the carbon boom





That is dreadful to see for the price they charge. I have a carbon boom coming tomorrow but thinking might just go with the standard boom now.
Are there any issues reported like this with the standard booms? If more durable for a third of the price might do that and sacrifice a bit of weight.


I also have the Silver Boom and it certainly feels sturdier.

For the price of the Platinum Carbon boom, I had indeed expected more quality. I am curious if Duotone will solve this problem. I might have been better off buying 2x Silver booms and then making a Carbon boom myself.

longboard
179 posts
25 May 2021 2:18PM
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Does anyone have a contact email for duotone international/ HQ...?

fedorsmith
1 posts
26 May 2021 2:52AM
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warwickl said..

heysup said..


MdG71 said..
Is the 7 not too big? Is it still efficient to pump with this size? I have a Takoon 7 and although it goes early I don't find pumping as efficient and I still need a gust to get on foil. You have to hold a 7 at an angle to avoid hitting the water and a smaller size can be held more upright so you can pump more quickly.

Today I rigged up the Slick 5.5 and it feels really great especially pumping feels so much more efficient. I doubt if it's really necessary to have a 7. Despite the doubts I don't want to miss a moment of Winging so I am looking at a bigger size Slick to replace the Takoon 7, but what would be better, a 6.5 or just a 7? And what about the smaller sizes so i'm now looking at a combi of 4, 5.5 and 7.
But would a combi of 4 and 6 be just fine. Pffff dilema's.

I took some pictures of the Slick 5.5 together with Airush v1 6m and the Takoon 7.









So the Slick 5.5 has more wingspan than the Airush v1 6m? I'm thinking about next wing, I'd love to try a boomed one, but I'm not tall and I don't want more wingspan... the Airush-sb is very compact!!!!



I am 5ft 7.5in and 75kg ride 95l Fanatic and demoed the 7m Slick.
On my knees it cleared the water easily, standing grovelling also no issues up on the foil very nice. But in no wind heavy to hold up compared with my no boom windwings.
Pumping also requires a different technique to my other windwings.
I bought a 6.5 Slick.


Do you mind sharing the wingspan of your 6.5 Slick? I have one on order, and I'm about your height, and want to be sure it will be manageable. Thanks

jksmurf
212 posts
26 May 2021 7:37AM
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Macca1410 said..





MdG71 said..
Second session with the carbon boom








That is dreadful to see for the price they charge. I have a carbon boom coming tomorrow but thinking might just go with the standard boom now.
Are there any issues reported like this with the standard booms? If more durable for a third of the price might do that and sacrifice a bit of weight.






I've been thinking a wee bit about the mechanism of failure on the Slick Carbon Boom, it appears to be glued as well as riveted, if so that glue has separated out. However (postulating) I think the biggest issue is the rivet in the carbon hole of what is frankly, a very thin walled boom. If the pop-rivet only mushrooms a little bit inside the tube, not enough to spread the load, I think it is a prime candidate for pull-through or loosening. Once that happens movement can occur more easily and the glue is under greater stress.

Carbon is strong and stiff but in my view the epoxy is quite brittle, especially aropund the hole if it is drilled into it. When I drilled holes in the carbon tubes for my home-made echo booms (see the Videos posted elsewhere how they are made, pic of my Echo boom end below) I started to be really concerned about the rivets pulling out through the carbon; this despite me gluing an aluminium sleeve over the top at the end only (see below from DW Videos on it). I ended up putting a through-bolt, slightly heavier but felt more secure ia it went from Plastic-Alu Sleeve-Carbon Tube-Carbon Tube-Alu Sleeve-Plastic i.e. spread the load.

What I think this Slick Carbon boom really needs is a short, well-fitting length of aluminium sleeve on the INSIDE of the boom, so that when you crank up the pop-rivet and it "mushrooms" it has something solid to mushroom AGAINST that is less likely to pull through. At a pinch a washer or curved plate with a hole in it might work, but a sleeve would be better. For the Slick Boom this would then be Plastic-Carbon Tube-Alu Sleeve-Alu Sleeve-Carbon Tube-Plastic.

Anyway, just random thoughts on this. It bugs me when fundamental issues are not considered as well as they should be.



DW's Videos for Carbon Echo Boom for Ideas:

Select to expand quote




cheers

k.

Pacey
WA, 525 posts
26 May 2021 8:50AM
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jksmurf said..

Macca1410 said..


MdG71 said..
Second session with the carbon boom





That is dreadful to see for the price they charge. I have a carbon boom coming tomorrow but thinking might just go with the standard boom now.
Are there any issues reported like this with the standard booms? If more durable for a third of the price might do that and sacrifice a bit of weight.



I've been thinking a wee bit about the mechanism of failure on the Slick Carbon Boom, it appears to be glued as well as riveted, if so that glue has separated out. However (postulating) I think the biggest issue is the rivet in the carbon hole of what is frankly, a very thin walled boom. If the pop-rivet only mushrooms a little bit inside the tube, not enough to spread the load, I think it is a prime candidate for pull-through or loosening. Once that happens movement can occur more easily and the glue is under greater stress.

Carbon is strong and stiff but in my view the epoxy is quite brittle, especially aropund the hole if it is drilled into it. When I drilled holes in the carbon tubes for my home-made echo booms (see the Videos posted elsewhere how they are made, pic of my Echo boom end below) I started to be really concerned about the rivets pulling out through the carbon; this despite me gluing an aluminium sleeve over the top at the end only (see below from DW Videos on it). I ended up putting a through-bolt, slighly heavier but felt more secure is it went from Plastic?Alu Sleeve?Carbon Tube?Carbon Tube?Alu Sleeve?Plastic i.e. spread the load.

What I think this Slick Carbon boom really needs is a short, well-fitting length of aluminium sleeve on the INSIDE of the boom, so that when you crank up the pop-rivet and it "mushrooms" it has something solid to mushroom AGAINST that is less likely to pull through. At a pinch a washer or curved plate with a hole in it might work, but a sleeve would be better. For the Slick Boom this would then be Plastic?Carbon Tube?Alu Sleeve?Alu Sleeve?Carbon Tube?Plastic. Anyway, just random thoughts on this. It bugs me when fundamental issues are not considered as well as they should be.



DW's Videos for Carbon Echo Boom for Ideas:




cheers

k.


Using aluminium and carbon together is just a recipe for galvanic corrosion and failure

Wardo
NSW, 12 posts
26 May 2021 10:57AM
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I believe as you say, the issue is the flex/movement of the plastic paddle cap.
There is a lot of flex as it is a load bearing point.

A rivet is a poor fastener in this situation. And one into carbon never works.

The easiest fix would be to drill it out, and replace it with a small bolt with a nyloc thread.
A Barrel nut/ barrel bolt with a bit of lock thread, would be even better.

I am actually considering this on my aluminum boom, as I can plug the ends while I do it.

jksmurf
212 posts
26 May 2021 9:38AM
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Pacey said..


Using aluminium and carbon together is just a recipe for galvanic corrosion and failure



Gee Pacey, you're not wrong, but at least make a suggestion rather than shooting down my feeble thoughts on a suggested fix (which TBH, will still work better than the current design and have a decent design life in the timescales of use we're talking about ... ). Gluing the Alu Sleeve inside the Carbon one will provide a corrosion buffer of sorts anyway.

k.

Fishdude
315 posts
26 May 2021 11:04AM
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An Adhesive like E6000 or Goop + 48 hours of cure time and it's never coming apart. The stupid pop rivet would be just to hold things in place while the Goop cures.

airsail
QLD, 1544 posts
26 May 2021 1:22PM
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Trying to bond a rigid carbon tube to a flexible plastic part is going to be bloody difficult. The adhesive would require to be slightly flexible to maintain the bond, and it's really hard to get a good bond to a plastic part.
ideally the end piece would be carbon too, bit like a carbon sup paddle handle, this would provide the perfect bond surfaces and no need for a rivet.

Pacey
WA, 525 posts
26 May 2021 11:53AM
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jksmurf said..

Pacey said..


Using aluminium and carbon together is just a recipe for galvanic corrosion and failure




Gee Pacey, you're not wrong, but at least make a suggestion rather than shooting down my feeble thoughts on a suggested fix (which TBH, will still work better than the current design and have a decent design life in the timescales of use we're talking about ... ). Gluing the Alu Sleeve inside the Carbon one will provide a corrosion buffer of sorts anyway.

k.


OK, my guess would be forget the rivet and the aluminium sleeve. Then glue it in place with Gorilla Glue, that stuff is amazingly strong and expands to fill gaps. If you can get a carbon sleeve the right diameter to go inside that would make it even stronger.

SeattleKook
10 posts
26 May 2021 12:31PM
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@Fishdudue, Thanks wishful thinking I'd find the same carbon oval

@Jksmurf, both surfaces cleaned well, carbon roughened/sanded, plastic can even be flame treated for a second. Then a toughened epoxy like g-flex for bonding dissimilar parts.

Grantmac
2320 posts
26 May 2021 12:35PM
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G-flex is the stuff, I believe it was created for golf club handles.

jksmurf
212 posts
26 May 2021 1:32PM
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Pacey said..

jksmurf said..


Pacey said..


Using aluminium and carbon together is just a recipe for galvanic corrosion and failure





Gee Pacey, you're not wrong, but at least make a suggestion rather than shooting down my feeble thoughts on a suggested fix (which TBH, will still work better than the current design and have a decent design life in the timescales of use we're talking about ... ). Gluing the Alu Sleeve inside the Carbon one will provide a corrosion buffer of sorts anyway.

k.



OK, my guess would be forget the rivet and the aluminium sleeve. Then glue it in place with Gorilla Glue, that stuff is amazingly strong and expands to fill gaps. If you can get a carbon sleeve the right diameter to go inside that would make it even stronger.


Cheers Pacey, a carbon inner tube :-). I like it. Only really needs to be as long as the diameter of the Boom really. I'm still a fan of the rivet or a light through bolt as a backup though (aren't rivets Aluminium?), I'd hate for the thing to separate, Gorilla Snot or not.

Pacey
WA, 525 posts
26 May 2021 4:43PM
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jksmurf said..
Cheers Pacey, a carbon inner tube :-). I like it. Only really needs to be as long as the diameter of the Boom really. I'm still a fan of the rivet or a light through bolt as a backup though (aren't rivets Aluminium?), I'd hate for the thing to separate, Gorilla Snot or not.


Hardware store rivets are typically aluminium, but you can also get them in stainless. You can also get monel, which is what we used to use when rigging dinghy masts in the olden days. You can get monel rivets from marine shops like Whitworths.

I found the following list online and it shows the various materials in order, and monel is closest to carbon, slightly better than stainless and much better than aluminium:

Cathodic: Graphite
Monel
Stainless Steel
Bronze
Brass
Copper
Tin
Mild Steel
Aluminum
Zinc

Anodic: Magnesium

MdG71
16 posts
26 May 2021 7:00PM
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MdG71 said..

Macca1410 said..


MdG71 said..
Second session with the carbon boom





That is dreadful to see for the price they charge. I have a carbon boom coming tomorrow but thinking might just go with the standard boom now.
Are there any issues reported like this with the standard booms? If more durable for a third of the price might do that and sacrifice a bit of weight.



I also have the Silver Boom and it certainly feels sturdier.

For the price of the Platinum Carbon boom, I had indeed expected more quality. I am curious if Duotone will solve this problem. I might have been better off buying 2x Silver booms and then making a Carbon boom myself.


Great service from dealer and importer, it is replaced free of charge

dejavu
825 posts
28 May 2021 5:13AM
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Here's a nice look at the Slick in action.

Fishdude
315 posts
28 May 2021 3:47PM
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MdG71 said..
Is the 7 not too big? Is it still efficient to pump with this size? I have a Takoon 7 and although it goes early I don't find pumping as efficient and I still need a gust to get on foil. You have to hold a 7 at an angle to avoid hitting the water and a smaller size can be held more upright so you can pump more quickly.

Today I rigged up the Slick 5.5 and it feels really great especially pumping feels so much more efficient. I doubt if it's really necessary to have a 7. Despite the doubts I don't want to miss a moment of Winging so I am looking at a bigger size Slick to replace the Takoon 7, but what would be better, a 6.5 or just a 7? And what about the smaller sizes so i'm now looking at a combi of 4, 5.5 and 7.
But would a combi of 4 and 6 be just fine. Pffff dilema's.

I took some pictures of the Slick 5.5 together with Airush v1 6m and the Takoon 7.







When I overlaid my Slick 7m with the Takoon 7m. It looks like the Slick is very close to exactly 1 meter bigger. Same width, about 20 cm hanging off the trail edge and 2 areas of extra material in corners of the LE. I guess a different brand may call this size 7m a 8m and vs versa.













dejavu
825 posts
29 May 2021 5:02AM
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Dspace
VIC, 320 posts
29 May 2021 5:35PM
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Anyone else run into this issue?

So I've been having a great time with my 5m and 4m Slick's (haven't even gotten to use my 6m Slick yet), but it seems I've run into a serious issue with the 4m. The length between the front and rear boom pockets on my 4m wing is ~ 1.5 inches (3.8 cm) greater than either my 5m or 6m. So when the boom is velcroed into the front pocket of my 5m and 6m wing it's also fully inserted into the rear slip pocket, but on the 4m wing it barely overlaps the rear pocket. I'm guessing a manufacturing mistake in getting the boom pockets in the correct location on this particular wing.


I actually got away with it for the first two lighter wind sessions with the 4m, but by the third session I guess there was enough "new wing setting stretch" that it just starting popping out of the pocket while I was riding (flat water and close to shore so I wasn't risking too much). I've had no issue at all with the 5m after several sessions on it, and it looks like the 6m will be fine as well. That's a non starter on the 4m and even unsafe. Anyway, I know I could do a shop fix for the 4m, but I took a bunch of pictures and sent them to the dealer to see if Duotone will address the issue. Otherwise I'm gonna have to make a custom "slightly longer" boom just for the 4m. I've been a faithful retail customer for 2 original Duotone's, 4 Echo's, and now 3 Slicks, and this is the first wing I've had any issue with. Other than this the wings have been awesome

BZRider
16 posts
30 May 2021 10:17PM
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Your 4m is OK. Before you inflate the wing, push the boom all the way into the back sleeve. It is designed to have a bit more camber in the strut and the air pressure holds the boom firmly in place.

Relapse
VIC, 617 posts
31 May 2021 1:49PM
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BZRider said..
Your 4m is OK. Before you inflate the wing, push the boom all the way into the back sleeve. It is designed to have a bit more camber in the strut and the air pressure holds the boom firmly in place.


Yup, that's the way to do it. You might have to partially inflate to get it to hold

DWF
708 posts
31 May 2021 6:24PM
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go to 3 minute mark

Fishdude
315 posts
1 Jun 2021 12:34AM
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Relapse said..


BZRider said..
Your 4m is OK. Before you inflate the wing, push the boom all the way into the back sleeve. It is designed to have a bit more camber in the strut and the air pressure holds the boom firmly in place.




Yup, that's the way to do it. You might have to partially inflate to get it to hold



Is this the response from Duotone, or just a personal opinion?
What other sizes does this pre inflation, extra careful boom placement, apply too?


It would seem that solution may work for some light weight highly skilled person , but I wonder about heavier newb types who could find themseves at times pulling vary hard on the boom, or a maybe even a jumping person maybe not so much of a solution.
Descape seems to be more of a very skilled, non jumping, medium weight, and you can see at 3mins where that did not work out so well. Do you think he did not have the boom in the pocket deep enough before inflating?

Piros
QLD, 7217 posts
1 Jun 2021 1:27PM
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DWF said..


go to 3 minute mark


Mate great Video , thanks for the share.

Pacey
WA, 525 posts
1 Jun 2021 1:47PM
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Fishdude said..
Is this the response from Duotone, or just a personal opinion?
What other sizes does this pre inflation, extra careful boom placement, apply too?


It would seem that solution may work for some light weight highly skilled person , but I wonder about heavier newb types who could find themseves at times pulling vary hard on the boom, or a maybe even a jumping person maybe not so much of a solution.
Descape seems to be more of a very skilled, non jumping, medium weight, and you can see at 3mins where that did not work out so well. Do you think he did not have the boom in the pocket deep enough before inflating?


I agree, the fit of the 4m to the standard boom as shown in that photo is clearly not safe and it will pull out under load. Speaking as someone who has sailed with a home made slick boom that was slightly too short, mine did pull out under load, and given that I was sailing in 25-30 knots of wind, it could have been a disaster.

I would speak to Duotone about that wing, it isn't right as it is

omg
292 posts
1 Jun 2021 4:20PM
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so, are all 4m Slicks like this, ie. does anyone have a 4m with proper attachments?

Dspace
VIC, 320 posts
1 Jun 2021 6:48PM
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BZRider said..
Your 4m is OK. Before you inflate the wing, push the boom all the way into the back sleeve. It is designed to have a bit more camber in the strut and the air pressure holds the boom firmly in place.






Thanks for the tip BZRider. I gave it a try and it seems to have worked like you said,.....at least for a quick dry test (attached pic). Now I'll have to see if holds that position after a couple hours of riding and crashing

Seems very strange that Duotone would match the boom pocket positions with the "natural" inflated camber of the strut on the 5m and 6m so that the boom is automatically a nice tight (matched) fit in both pockets,...... but then relies the friction of the boom against the strut in the rear pocket to hold a strut at an increased camber than it would otherwise be when inflated without the boom in place just on the 4m. Now your totally dependent on the user to ensure the boom is in the right position before inflating, ........and dependent on that friction to keep the boom in place and maintain the strut camber while the wing is getting thrashed about on the water. What if you had a slow leak and wing was still rideable but going a bit soft? Would you lose the friction hold resulting in the boom popping out again? Doesn't sound like a very consistent design to my feeble brain...

Oh well, I'm happy to give it a try on the water and report back on the results!


wilsowindsports
NSW, 14 posts
1 Jun 2021 6:55PM
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I have been using the 4m Slick for about a 3 weeks now and is my go to size in 15-30 knots.

One of the differences between the slick and previous models, in the smaller sizes it requires a higher PSI. If you pump it up to the increased PSI you should have no problems with the boom sliding out in the smaller sizes.



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"new duotone wing stick - any info out there?" started by bolgo