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how to thread a downhaul with ext and pulleys that don't line up

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Created by sboardcrazy 3 months ago, 31 Aug 2025
sboardcrazy
NSW, 8224 posts
31 Aug 2025 1:49PM
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I've got a KA sail and Severne extension. I've forgotten how to thread it so it all lines up.
They are at different angles. Anyone got a diagram?

decrepit
WA, 12761 posts
31 Aug 2025 12:13PM
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Think of a box. with 4 edges, the line goes up one side, across the top, down the other side, across the bottom and up the other side, then comes down through the middle to the cleat.
You just need to get your head around, this box concept.
If like mine the line starts from the front left hand edge of the extension, it goes to the front left hand of the sail pulley, it will then come out of the back right hand side of the pulley, go down to the back right hand extension pulley come out of the front righthand side of the extension, go up to the middle front sail pulley, come out of the back middle and go to the cleat.

(hope I've finally got this right, threading the rope comes naturally, but this old brain is having trouble replaying the procedure in my head!)

mathew
QLD, 2133 posts
31 Aug 2025 2:31PM
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I'm going to chirp in here because this is one of my biggest irks...

The biggest source of friction of downhauling, doesn't come from the ropes touching each other.

There... I said it. Now figure out what is the biggest source.

sboardcrazy
NSW, 8224 posts
31 Aug 2025 2:42PM
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Select to expand quote
decrepit said..
Think of a box. with 4 edges, the line goes up one side, across the top, down the other side, across the bottom and up the other side, then comes down through the middle to the cleat.
You just need to get your head around, this box concept.
If like mine the line starts from the front left hand edge of the extension, it goes to the front left hand of the sail pulley, it will then come out of the back right hand side of the pulley, go down to the back right hand extension pulley come out of the front righthand side of the extension, go up to the middle front sail pulley, come out of the back middle and go to the cleat.

(hope I've finally got this right, threading the rope comes naturally, but this old brain is having trouble replaying the procedure in my head!)


I got the box analogy but got lost in the rest. I need to read this with the setup in front of me..

SurferKris
474 posts
31 Aug 2025 1:31PM
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You start with the extreme (outer) rollers in the sail and save the centre one for last. By remembering that one can usually work it out on the beach. There are also lots of diagrams out there, here is one example: www.redsurfbus.com/2011/10/threading-downhaul.html

The idea with using the corners of a "box" is a good one too, I'll try to remember that one. :)

powersloshin
NSW, 1835 posts
31 Aug 2025 5:01PM
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or buy a Neil Pryde UTX extension that has the pulleys parallel to the Sail ones

decrepit
WA, 12761 posts
31 Aug 2025 3:03PM
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sboardcrazy said.. I got the box analogy but got lost in the rest. I need to read this with the setup in front of me..



Not surprising Sue, I just about needed the thing in front of me to write it up

FormulaNova
WA, 15083 posts
31 Aug 2025 3:46PM
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I drew this up years ago and surprisingly it was still in my profile:



I hope it makes sense.

decrepit
WA, 12761 posts
31 Aug 2025 4:27PM
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Small criticism, on mine any way, there's only 2 bottom pulleys. A rope retainer to the left of the first pulley and a cleat to the right of the bottom pulley.
Your diag looks like 3 bottom pulleys, had me a tad confused at first.

FormulaNova
WA, 15083 posts
31 Aug 2025 6:18PM
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decrepit said..
Small criticism, on mine any way, there's only 2 bottom pulleys. A rope retainer to the left of the first pulley and a cleat to the right of the bottom pulley.
Your diag looks like 3 bottom pulleys, had me a tad confused at first.


Yeah, I guess so. I drew it up in Visio many years ago, so it's not going to get updated anytime soon

I think it was something I quickly ran up to answer a similar question on here a long time ago. It gives you the principle of which way the lines thread, even if it doesn't match the exact pulley setup. I drew one for regular inline pulleys too.

The funny thing is that I haven't had to think about perpendicular pulleys for years and would need to follow my own diagram to nut it out the first time.

sboardcrazy
NSW, 8224 posts
1 Sep 2025 8:59AM
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FormulaNova said..
I drew this up years ago and surprisingly it was still in my profile:



I hope it makes sense.


Thanks. I was wondering how you crossed over without getting problems. I got it lined up but I think I went to the wrong pulley first as where it started at the extension was pulled at an extreme angle. I thought the downhaul would break.
I have a powerex ? ( North) extension. I wonder if that works?
I'll have trial rig when I get a chance.

sboardcrazy
NSW, 8224 posts
1 Sep 2025 9:00AM
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FormulaNova said..

decrepit said..
Small criticism, on mine any way, there's only 2 bottom pulleys. A rope retainer to the left of the first pulley and a cleat to the right of the bottom pulley.
Your diag looks like 3 bottom pulleys, had me a tad confused at first.



Yeah, I guess so. I drew it up in Visio many years ago, so it's not going to get updated anytime soon

I think it was something I quickly ran up to answer a similar question on here a long time ago. It gives you the principle of which way the lines thread, even if it doesn't match the exact pulley setup. I drew one for regular inline pulleys too.

The funny thing is that I haven't had to think about perpendicular pulleys for years and would need to follow my own diagram to nut it out the first time.


Mine has 3 pulleys so this is good. Thanks.

Imax1
QLD, 4924 posts
1 Sep 2025 10:15AM
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mathew said..
I'm going to chirp in here because this is one of my biggest irks...

The biggest source of friction of downhauling, doesn't come from the ropes touching each other.

There... I said it. Now figure out what is the biggest source.


1 , Friction on the pulleys. They don't spin easily or at all with load on them. That is why formuline rope is better than normal rope because its slipperier and they slide around the rollers that don't want to spin. It's not because its more bendy or anything else. Actually, the opposite.
2 , angled rope on pulleys makes it even harder on those pulleys that really don't want to spin. If those pulleys had bearings in them, it wouldn't make any difference what rope you used. Apart from the bendier the better, which is opposite to formuline rope.

FormulaNova
WA, 15083 posts
1 Sep 2025 8:45AM
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Imax1 said..

1 , Friction on the pulleys. They don't spin easily or at all with load on them. That is why formuline rope is better than normal rope because its slipperier and they slide around the rollers that don't want to spin. It's not because its more bendy or anything else. Actually, the opposite.
2 , angled rope on pulleys makes it even harder on those pulleys that really don't want to spin. If those pulleys had bearings in them, it wouldn't make any difference what rope you used. Apart from the bendier the better, which is opposite to formuline rope.


I agree. I used a Harken pulley block for the few sails I had that didn't have a built in tack pulley. They downhauled noticably easier.

mathew
QLD, 2133 posts
2 Sep 2025 9:42AM
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Select to expand quote
Imax1 said..
mathew said..
I'm going to chirp in here because this is one of my biggest irks...

The biggest source of friction of downhauling, doesn't come from the ropes touching each other.

There... I said it. Now figure out what is the biggest source.


1 , Friction on the pulleys. They don't spin easily or at all with load on them. That is why formuline rope is better than normal rope because its slipperier and they slide around the rollers that don't want to spin. It's not because its more bendy or anything else. Actually, the opposite.
2 , angled rope on pulleys makes it even harder on those pulleys that really don't want to spin. If those pulleys had bearings in them, it wouldn't make any difference what rope you used. Apart from the bendier the better, which is opposite to formuline rope.


You sir get not one, but two gold stars.

- Pulling sideways on a pulley-block increases friction exponentially.
- Pulleys get full of salt ( which has numerous after effects ).

sboardcrazy
NSW, 8224 posts
8 Sep 2025 3:03PM
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I just spent an hour sorting out the sail.
I tried the Powerex extension 1st and I couldn't get enough downhaul. It felt like the the ratchet ( or me ) was going to break. It wouldn't even think about rotating.
I then tried the severne RDM ext. I managed to get extra downhaul on and it rotated well although maybe slightly overdownhauled.
I figured out a way to thread it.
Thread clockwise. Starting bottom RHS where it comes out go to the top RHS then down to bottom LHS, up to top LHS then down through the middle bottom , over the middle top and cleat off.
Well I should now have a usable sail next time it blows..

ains
NSW, 61 posts
8 Sep 2025 8:21PM
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sboardcrazy said..

FormulaNova said..
I drew this up years ago and surprisingly it was still in my profile:



I hope it makes sense.



Thanks. I was wondering how you crossed over without getting problems. I got it lined up but I think I went to the wrong pulley first as where it started at the extension was pulled at an extreme angle. I thought the downhaul would break.
I have a powerex ? ( North) extension. I wonder if that works?
I'll have trial rig when I get a chance.


It looks like an ABC logo.

Manuel7
1309 posts
9 Sep 2025 2:12AM
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When they don't line up I just go in to out on the pulleys. When rigging a sail with eyelet only, I go in to out also instead of going right pulley-left pulley-middle pulley because the line often gets caught in the middle of the eyelet, skips, binds, a mess...

MobZ
NSW, 457 posts
9 Sep 2025 10:25PM
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I suffered a pretty bad pulley amnesia at the golden lake one day, i forgot how to thread them, wanted to get out there and only got more and more flustered as i couldn't get it.
I like the box description, still can't get my head around it though.

I'm glad i made this vid awhile back when mobdog showed me because i've had to go back to it heaps of times. Your pulley orientation sounds different so it might not help.

decrepit
WA, 12761 posts
9 Sep 2025 8:57PM
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if pulleys are in the same plane you do a spiral, if they are at 90degrees you do a box.

MobZ
NSW, 457 posts
10 Sep 2025 8:16AM
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decrepit said..
if pulleys are in the same plane you do a spiral, if they are at 90degrees you do a box.


Boxes and spirals, i'll know i know how to windsurf when i reach the point of understanding and visualizing this.

Sue i was rigging your old sail yesterday and *tried to make a vid of threading Power XT extension for Severne sail but yeah nah, i got bamboozled box brain threading syndrome again so no vid of that.
But here's another one with mobdog showing another pulley threading orientation.

Manuel7
1309 posts
11 Sep 2025 8:46PM
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Mine is 10yo now!!! But that's when they line up... Otherwise spring/spiral to the end.



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"how to thread a downhaul with ext and pulleys that don't line up" started by sboardcrazy