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Death of the varo head (wave sails)

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Created by jn1 > 9 months ago, 20 Dec 2023
jn1
SA, 2630 posts
20 Dec 2023 10:13AM
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I noticed my favourite wave sail brand has stopped manufacturing wave sails with variable head adjuster last year (except for very small sizes <= 4.0m). Looking at other brands, they don't have them either. Some have not for a very long time. For riders that use the varo head as a fine tune, how are you dialing in your rigs without one ?

mariachi76
132 posts
20 Dec 2023 8:50AM
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jn1 said..
I noticed my favourite wave sail brand has stopped manufacturing wave sails with variable head adjuster last year (except for very small sizes <= 4.0m). Looking at other brands, they don't have them either. Some have not for a very long time. For riders that use the varo head as a fine tune, how are you dialing in your rigs without one ?


Why would you use a vario head for finetune?
In my view, vario heads are just a rough adjust to a mast length - and allows you to use different mast lengths. Finetune of downhaul is always made with the extension...

Imax1
QLD, 4925 posts
20 Dec 2023 2:25PM
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But can't you adjust the stiffness of a mast with a Vario head.? I thought that was part of the idea. I thought it was more than just dealing with a mast that is too long.

Hydrosurf
258 posts
20 Dec 2023 12:36PM
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Makes rigging easier as you don't have to make sure the headcap is on properly, you just slide the mast in and downhaul.

Mark _australia
WA, 23441 posts
20 Dec 2023 12:39PM
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It always was only for longer mast back when everything felt crap anyway so didn't matter
Consequently i never felt the need to play with that sort of adjust for stiffness. I did though have a couple of 5.7 to 5.8 wavesails that rigged on 400 and 430 and so always tried bith

JN, I am curious to hear what you' ve done and why / results

Wouldnt cost more than about $100 to mod.....?

SurferKris
475 posts
20 Dec 2023 2:14PM
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I never liked the vario-head, it doesn't stay in place were I want it (right at the sail top). It always slides about 2" above the sail before it tend to stay there, leaving a need for about 2" of extra extension on mast extender.

I wish they would simply skip the vario-head on all of the sails. Severne Blades now comes with a fixed-head down to 3.3. :)

Doggerland
222 posts
20 Dec 2023 2:42PM
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Good riddance and Rest In Protuberance, Varo Head

jn1
SA, 2630 posts
20 Dec 2023 10:30PM
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That's correct Imax. It's a mast sniffness fine tuner. I'm able to give a sail a bit more shape and twist off to get the rig set perfectly. This can turn a good rig into an excellent rig.

I've got a 7 year old 5.3 wave sail that is getting long in the tooth, and need to buy a replacement. I bet the industry is not suddenly producing 0 tolerance spec gear in the past year. And buying the manufacturer's recommended mast is sometimes not to solution in my experience (due to manufacturing tolerances - in my experience). So I could be buying a sail without being able to use this fine tuning technique (that needs it).

All: Yes, I agree. Varo head is a sh~t design. For most riders, they are a curse. I thought that too, up until a few years ago when I started experimenting with it. Playing with this sail feature is not my idea. Sailworks have headcap specs for their sails, so that got me experimenting with this concept.

Mark: Obviously some sort of mast modification would need to be performed. Cut 80mm off the top of a perfectly working mast (I would be crying doing this step). Epoxy the end of mast, and tap a thread (M24 ?). 3D print a screw-in cap with a 100mm shaft, and have either glass or metal 20mm collars. To adjust mast length, add/remove collars as needed, and screw cap down into them.

I was wondering if any other riders have thought about this ?

Modifying a mast like I described is a bit beyond my skills and tooling.

decrepit
WA, 12766 posts
20 Dec 2023 8:25PM
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Bugs used to use tip extensions on shorter masts to give lighter riders a softer mast. Not sure if he went the other way somehow.

Mark _australia
WA, 23441 posts
20 Dec 2023 9:06PM
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Jn, i meant mod sail. .....
Its sewing in a strap. ..... easy

PhilUK
1098 posts
20 Dec 2023 9:45PM
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Mark _australia said..
Jn, i meant mod sail. .....
Its sewing in a strap. ..... easy


Ezzy use 2 buckles sown in. The strap is separate. I once had a strap fray and just replaced that strap.

SeaConn
9 posts
20 Dec 2023 11:10PM
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I switched to a brand without it a while back. Now, I'm tweaking my rig with mast base adjustments and downhaul tension.

segler
WA, 1656 posts
21 Dec 2023 12:07AM
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Getting rid of vario heads is a great way to force riders to buy more masts. LOL

WaterNomads
87 posts
21 Dec 2023 3:40AM
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segler said..
Getting rid of vario heads is a great way to force riders to buy more masts. LOL


It is. But it also is a great way to ensure people are using a correct mast and not one that's way too long / stiff, and then they complain that their new 3.7 feels too twitchy.

jn1
SA, 2630 posts
21 Dec 2023 8:10PM
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Mark _australia said..
Jn, i meant mod sail. .....
Its sewing in a strap. ..... easy

............... I didn't think of that. Better than moding masks !. Ok thanks. When I buy my next new sail, I'll ask them to supply a varo head strap and cap. I then take sail to a local sail repairer and get them to modify the new sail ?

jn1
SA, 2630 posts
21 Dec 2023 8:15PM
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WaterNomads said..

It is. But it also is a great way to ensure people are using a correct mast and not one that's way too long / stiff, and then they complain that their new 3.7 feels too twitchy.

Windsurfing manufacturers have wide manufacturing tolerances in my experience. If all windsurfing equipment was perfectly/consistently manufactured, I would half agree with you.

Grantmac
2317 posts
22 Dec 2023 3:34AM
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Nothing like adding more weight as high as possible by using a mast too long and a bunch of hardware. Good riddance.

bel29
388 posts
22 Dec 2023 9:15AM
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jn1 said..

WaterNomads said..

It is. But it also is a great way to ensure people are using a correct mast and not one that's way too long / stiff, and then they complain that their new 3.7 feels too twitchy.


Windsurfing manufacturers have wide manufacturing tolerances in my experience. If all windsurfing equipment was perfectly/consistently manufactured, I would half agree with you.


just so I understand: do you mean that you need the option to use a mast that is 30 cm longer than prescribed because you might otherwise have to use a prescribed mast that is slightly stiffer/softer but still within the manufacturer's tolerances?

philn
1048 posts
22 Dec 2023 12:33PM
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Grantmac said..
Nothing like adding more weight as high as possible by using a mast too long and a bunch of hardware. Good riddance.


Agreed

philn
1048 posts
22 Dec 2023 12:33PM
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Grantmac said..
Nothing like adding more weight as high as possible by using a mast too long and a bunch of hardware. Good riddance.


Agreed

jn1
SA, 2630 posts
24 Dec 2023 7:54PM
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bel29 said..

just so I understand: do you mean that you need the option to use a mast that is 30 cm longer than prescribed because you might otherwise have to use a prescribed mast that is slightly stiffer/softer but still within the manufacturer's tolerances?



Yes, correct. But the maximum I have ever extended the headcap is 6cm.

Merry Xmas BTW (I hope everybody is getting stuck into the light beer )



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"Death of the varo head (wave sails)" started by jn1